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Copley Controls 5
ABOUT THIS MANUAL
Title, Number, Revision
Title
The Xenus Plus User Guide
Document Number
16-01018
Current Revision
07
Revision History
Revision
Date
ECO
Comments
0.1
July 2010
First general review.
00
December 2010
ECO-38399
First customer release.
01
April 2011
ECO-40588
Second customer release. Various
updates including Mains data.
02
May 2012
ECO-051418
Mains single phase diagram fix.
03
October 2013
ECO-051770
Added XE2, XP2 and functional safety
information.
04
November 2013
ECO-052164
Added references to EC Declaration of
Conformity and Original Instructions
05
March 2014
ECO-052980
Added warnings required by IEC 61800-3
(EMC standard)
06
June 2014
ECO-054198
Added XE2 variation 800-1782 and
MACRO option 800-1808
07
August 2014
ECO-055056
Add Serial number provision and DoC
contents
Overview and Scope
This manual describes the operation and installation of the XEL, XE2, XPL, XP2, XML, 800-1872
and 800-1808 drives manufactured by Copley Controls. All Xenus plus products have serial
numbers that incorporate the week and year of production into the first 4 digits (WWYY) of the
serial number.
- Xenus Plus 1
- User Guide 1
- Xenus Plus User Guide 2
- This page for notes 2
- Copley Controls 3 3
- Copley Controls 4 4
- ABOUT THIS MANUAL 5
- Original Instructions 6
- Related Documentation 7
- Comments 7
- Copyrights 7
- Document Validity 7
- Product Warnings 8
- Copley Controls 9 9
- CHAPTER 10
- Copley Controls 11 11
- 1.2: CME 2 12
- 1.3: CML/CMO 13
- 1.5: Indexer 2 13
- 1.6: CPL 13
- 2.1: Drive Internal Power 15
- Copley Controls 16 16
- 2.3: Commutation Modes 17
- 2.4: Feedback 17
- 2.5: Operating Modes 18
- Copley Controls 19 19
- Limiter 19
- Description 19
- Copley Controls 20 20
- Copley Controls 21 21
- Commanded Velocity 22
- Limited Velocity 22
- Vel Limit 22
- Accel Limit Decel Limit 22
- Copley Controls 24 24
- 2.6: Input Command Types 25
- Copley Controls 26 26
- 2.6.2: PWM Input 27
- Pulse Input 28
- Velocity 28
- Direction Input 28
- Up Input 29
- Command 29
- Down Input 29
- 2.7: Communication 30
- Copley Controls 31 31
- Copley Controls 32 32
- Addressing Method 32
- -1 -2 -3 33
- 2.8: Limit Switches 34
- 2.9: Brake Operation 35
- 2.10: Status Indicators 36
- Copley Controls 38 38
- Color/Blink Code 38
- Meaning 38
- STAT-Drive Status 40
- NET-MACRO Network Status 40
- XPL J6 STAT Indicator 42
- 1 second 43
- 2.11: Protection 47
- Copley Controls 48 48
- Fault Description 48
- Fault Occurs When… 48
- Fault is Corrected When… 48
- Copley Controls 49 49
- Copley Controls 50 50
- Copley Controls 51 51
- 2.13: Inputs XEL/XPL/XML 53
- 2.14.1: Digital Inputs 54
- 2.14.2: Analog Inputs 54
- 2.15: Outputs, XEL/XPL/XML 55
- Copley Controls 56 56
- 2.17: Regen Resistor Theory 57
- 3.1: Agency Approvals 59
- 3.2: Power Input 59
- 3.3: Power Output 60
- 3.4: Control Loops 61
- 3.5: Regen Circuit Output 61
- 3.6: Digital Command Input 61
- 3.7: Analog Inputs 62
- 3.8: Digital Inputs 63
- 3.9: Analog Outputs 64
- 3.10: Digital Outputs 64
- 3.12: Primary Encoder Inputs 65
- 3.13: Analog Encoder Inputs 66
- 3.14: Hall Switch Inputs 67
- 3.15: Resolver Interface 68
- 3.16: Multi-Mode Port 69
- 800-1782 70
- 3.17: Serial Interface 71
- 3.18: Network Interfaces 72
- 3.19: Status Indicators 73
- 3.20: Fault Levels 73
- 3.21: Power Dissipation 74
- 3.22: Thermal Impedance 74
- XEL/XPL/XML 75
- XE2/XP2/800-1782/800-1808 75
- 3.24: Dimensions 76
- Copley Controls 77 77
- 3.24.3: XML Dimensions 78
- Copley Controls 80 80
- Copley Controls 81 81
- 4.1.3: Connector Locations 82
- 1782/800-1808 83
- Copley Controls 84 84
- Copley Controls 85 85
- 4.3: Motor(s) 86
- 4.4.1: XEL/XPL/XML 87
- 4.5: Logic Supply / Brake 89
- Mating Connector 90
- 4.6: Safe Torque Off 91
- Copley Controls 92 92
- Copley Controls 94 94
- 1 2 3 4 5 6 95
- 4.8: Network Ports 96
- 4.8.2: CAN Bus (XPL/XP2) 97
- Copley Controls 98 98
- 4.9: Control I/O 99
- Copley Controls 101 101
- Analog Input Wiring Diagram 102
- Analog Output Wiring Diagram 102
- 4.10: Secondary I/O 103
- Copley Controls 104 104
- Copley Controls 105 105
- Mating Connections 106
- Pin Description 106
- 800-1782 Pin Description 111
- Copley Controls 112 112
- Copley Controls 113 113
- 4.11: Motor Feedback 115
- Pin Description 800-1782 117
- Hall Switch Wiring Diagram 119
- Copley Controls 120 120
- Resolver Wiring Diagram 121
- APPENDIX 124
- Capacity 127
- A.1.11: Select Fuses 128
- T Algorithm 130
- B.1.3: I 131
- T current limit 132
- Ambient Temperature ( 134
- 4.25 in 135
- Configurations 136
- 1782/800-1808) 138
- D.1: Overview 140
- D.3: Thermal Considerations 141
- Copley Controls 142 142
- Copley Controls 143 143
- D.5.2: Connector Locations 144
- D.5.3: Cable Notes 145
- Copley Controls 148 148
- F.1: Drive Model Numbers 150
- 800-1808 152
- F.2: Accessory Model Numbers 153
- F.3: Heatsink Kits 154
- F.5: Edge Filter 155
- F.6: Order Example 155
- F.7.1: Specifications 156
- F.7.2: Dimensions 156
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